Custom Bronze Stamping Progressive Die | High Precision Forming | Long Tool Life | Fast Cycle Times | OEM/ODM Support

Custom Bronze Stamping Progressive Die | High Precision Forming | Long Tool Life | Fast Cycle Times | OEM/ODM Support

Product Description:

Our Bronze Stamping Part Forming Progressive Dies are engineered for high-efficiency, precision stamping of bronze-based components, commonly used in electrical connectors, terminals, and microelectronic parts. These progressive dies integrate multiple processes—such as blanking, bending, forming, coining, and piercing—into a single continuous operation, delivering high output with excellent dimensional consistency.

Each die is custom-designed based on customer part drawings, ensuring perfect alignment with specific geometric and performance requirements. We use premium-grade tool steel (e.g., SKD11, DC53, or Carbide inserts) to ensure exceptional wear resistance and prolonged tooling life, often exceeding 1,000,000 strokes under optimal conditions. The die structure supports high-speed stamping operations up to 200 strokes per minute, greatly enhancing production efficiency.

Our dies are especially optimized for processing phosphor bronze, beryllium copper, and brass materials with thicknesses ranging from 0.1 mm to 2.0 mm. In-house CAD/CAM design, wire EDM, CNC machining, and full mold trials are included to ensure each tool is production-ready. Surface treatments such as nitriding or PVD coating are available to further enhance tool durability.

Whether you require low-volume prototype tooling or mass-production dies, we provide full OEM/ODM support with fast delivery and responsive engineering assistance.

Features:

• High Precision Forming
  – Achieves tight tolerances (±0.01 mm–±0.05 mm) for complex bronze components like terminals and contacts.

• Durable Tool Materials
  – Constructed using high-grade tool steels (SKD11, DC53, Carbide) for long service life and consistent quality over high-volume runs.

• Multi-Stage Integration
  – Combines blanking, bending, coining, and piercing in one continuous press cycle, improving efficiency and reducing production cost.

• Optimized for Bronze Alloys
  – Specially designed for processing phosphor bronze, beryllium copper, and brass with minimal deformation or burr.

• Custom Strip Layout Design
  – Tailored strip layout maximizes material usage and minimizes waste, enhancing cost-efficiency.

• Fast Production Speed
  – Compatible with high-speed presses (up to 200 strokes/min) for mass production environments.

• Advanced Surface Treatment
  – Optional coatings (nitriding, PVD, black oxide) extend tool life and improve surface performance in challenging conditions.

• Full Engineering Support
  – Includes 3D/2D mold design, simulation, trial stamping, and post-sales technical service.

Technical Parameters:

Customization:

Product Customization Services for the Metal Stamping Dies:

Brand Name: METS

Place of Origin: XIAMEN, CHINA

Price: Negotiable

Packaging Details: Wooden case without need of fumigation

Delivery Time: 7days-35days

Payment Terms: T/T, L/C

Supply Ability: 25 sets per month

Shape: Customized

Additional Services Provided: Assembly, Washing, Deburring, Coating, Heat Treating

Production Volume: High Volume, Large Run, Long Run

Processing Way: Welded

Mold Material: Hot Work Die Steel

Support and Services:

Our Product Technical Support and Services for Metal Stamping Dies include:

- Comprehensive troubleshooting assistance

- Guidance on die maintenance and care

- Recommendations for optimizing die performance

- Training programs for operators and maintenance personnel

- Continuous product updates and enhancements

Packing and Shipping:

Product Packaging:

The Metal Stamping Dies will be securely packed in a sturdy cardboard box with ample cushioning to prevent any damage during transit. Each die will be individually wrapped to ensure they remain in pristine condition.

Shipping:

Once your order is confirmed, the Metal Stamping Dies will be carefully prepared for shipping. We use reliable courier services to deliver your package promptly and safely to your designated address. You will receive a tracking number to monitor the progress of your shipment.

FAQ:

Q1: What kind of bronze materials can you work with?
A: We specialize in stamping phosphor bronze (C51000, C51900), beryllium copper (C17200), and brass (C26000, C26800). Other alloys can be evaluated based on application.

Q2: Can you design the die based on our part drawings or samples?
A: Yes. We can design and manufacture custom dies based on 2D/3D drawings (STEP, IGS, DWG), or reverse-engineer from physical samples if required.

Q3: What is the typical lead time for die production?
A: Standard lead time is 20–35 working days depending on die complexity and customer requirements.

Q4: What tolerances can your dies achieve?
A: Our progressive dies typically achieve dimensional tolerances of ±0.01–0.05 mm, depending on part geometry and material.

Q5: What is the expected tool life of your progressive dies?
A: Tool life ranges from 500,000 to 1,500,000 strokes or more, depending on maintenance and material used.

Q6: Do you provide trial stamping or first article inspection (FAI)?
A: Yes, we offer trial stamping and provide samples or first article reports before mass production.

Q7: Can you assist with optimizing the strip layout for better material utilization?
A: Absolutely. Our engineering team can optimize your strip layout to reduce scrap rate and increase efficiency.

Q8: What press machines are compatible with your dies?
A: Our dies are compatible with most standard high-speed punch presses (25–120 tons), and we can tailor the design to your specific equipment.

Q9: Do you offer maintenance or regrinding services?
A: Yes, we provide regrinding and maintenance support upon request to extend tool life and maintain precision.