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High-Precision 0.01mm Multi-stage Deep Drawing Part for Automotive & Medical Applications

High-Precision 0.01mm Multi-stage Deep Drawing Part for Automotive & Medical Applications

Cuota De Producción: 1 pieza
Precio: negotiable
Embalaje Estándar: Bolso del PVC, caso de madera, cartón
Período De Entrega: 5-20 días
Capacidad De Suministro: 1000000
Información detallada
Lugar de origen
Xiamen, China
Nombre de la marca
METS
Mecanizado:
Disponible
Tipo de dado:
Matriz de corte progresivo
Proceso de fabricación:
Sellado del metal de la precisión
Servicio:
OEM/ODM
Tipo:
Estampado de piezas
Incoterm:
El número de unidades de transporte
plazo de entrega:
4-6 semanas
Método de procesamiento:
Torsión CNC / fresado CNC / perforación
Precisión:
0,01 mm
Puerto:
Todo depende del cliente.
paquete:
Estuche de madera/cartón/paleta
Velocidad de punzonado:
Personalizado
Cantidad de orden mínima:
1 pieza
Precio:
negotiable
Detalles de empaquetado:
Bolso del PVC, caso de madera, cartón
Tiempo de entrega:
5-20 días
Capacidad de la fuente:
1000000
Descripción del producto
High-Precision Multi-stage Deep Drawing Part for Auto & Medical
Advanced Metal Forming Solutions

Our High-Precision Multi-stage Deep Drawing Parts represent the pinnacle of modern metal transformation technology. Specifically engineered for the rigorous safety standards of the Automotive industry and the uncompromising hygiene requirements of the Medical sector, these components are manufactured using a continuous, multi-station forming process.

Unlike traditional stamping, our progressive deep drawing technique allows for the creation of complex, hollow, and seamless cylindrical or rectangular geometries from flat metal sheets. By utilizing high-speed transfer presses and ultra-hard tungsten carbide dies, we achieve extreme depth-to-diameter ratios while maintaining uniform wall thickness. This cold-forming process not only ensures structural integrity but also enhances the material's tensile strength through work hardening, providing a lightweight yet incredibly durable solution for critical applications.

High-Precision 0.01mm Multi-stage Deep Drawing Part for Automotive & Medical Applications 0

Key Features & Advantages
  • Micron-Level Precision: We maintain tolerances as tight as ± 0.005mm, meeting the high-spec requirements for life-critical medical devices and engine sensors.
  • Complex Internal Geometries: Capability to produce parts with multi-step diameters, internal ribbing, and specialized necking without secondary machining.
  • Superior Surface Finish: Achieving a Ra 0.4-0.8 smoothness directly from the press, reducing the need for intensive polishing or grinding.
  • Material Efficiency: Up to 30%-50% less waste compared to CNC turning, significantly lowering the unit cost for high-volume production.
  • High Repeatability: Automated multi-stage sensors ensure that the 1st part and the 1,000,000th part are identical in dimension and quality.

Technical Parameters
Parameter Specification Details
Material Options Stainless Steel (304, 316L, 430), Aluminum (1050, 6061), Copper, Brass, Kovar
Thickness Range 0.05 mm - 4.0 mm
Max Drawing Depth Up to 180 mm (depending on diameter)
Tolerance Class IT6 - IT9 (±0.005mm to ±0.05mm)
Production Speed 40 - 120 strokes per minute (SPM)
Surface Treatment Passivation, Electropolishing, PVD Coating, Anodizing, Tin/Gold Plating
Compliance IATF 16949:2016 (Auto), ISO 13485 (Medical), RoHS

Industry Applications
Automotive Excellence

In the automotive sector, reliability is non-negotiable. Our deep-drawn parts are used in Fuel Injection Systems (injector sleeves), Braking Systems (ABS valve housings), and EV Battery Technology (battery cell cans and cooling connectors). These parts withstand high pressure and extreme thermal cycles without leaking or fatigue.


Professional Customization (OEM/ODM)

We don't just manufacture; we engineer. Our Design for Manufacturing (DFM) service helps you optimize your part's geometry to minimize production stages and material cost.

  • In-house Tooling: Custom design and fabrication of progressive dies.
  • Rapid Prototyping: 3D-printed metal samples or soft-tooling runs for functional testing before mass production.
  • Material Sourcing: Specialized sourcing of high-purity medical alloys or high-strength automotive steels.

Support and Services
  • Engineering Consultation: Free technical feasibility analysis for new designs.
  • Quality Assurance: 100% automated optical inspection (AOI) and CMM reporting.
  • Global Logistics: Door-to-door delivery with full customs clearance support.

Packing and Shipping
  • Packaging: Standard anti-rust (VCI) bags, custom blister trays for scratch-sensitive parts, and vacuum packaging for medical components.
  • Shipping: Reinforced export crates with palletization. We offer Air Express (DHL/FedEx) for urgent samples and Sea Freight for high-volume orders to optimize costs.

FAQ
Q1: What is the maximum depth you can achieve in deep drawing?
Our equipment can reach a depth of up to 180mm, depending on the material ductility and the part's diameter.
Q2: Are your parts compliant with IATF 16949 standards?
Yes, our manufacturing facility is IATF 16949 certified, specifically for automotive precision metal components.
Q3: Can you handle low-volume orders for medical prototypes?
While we specialize in high-volume production, we offer specialized prototyping services for medical R&D projects.
productos
DETALLES DE LOS PRODUCTOS
High-Precision 0.01mm Multi-stage Deep Drawing Part for Automotive & Medical Applications
Cuota De Producción: 1 pieza
Precio: negotiable
Embalaje Estándar: Bolso del PVC, caso de madera, cartón
Período De Entrega: 5-20 días
Capacidad De Suministro: 1000000
Información detallada
Lugar de origen
Xiamen, China
Nombre de la marca
METS
Mecanizado:
Disponible
Tipo de dado:
Matriz de corte progresivo
Proceso de fabricación:
Sellado del metal de la precisión
Servicio:
OEM/ODM
Tipo:
Estampado de piezas
Incoterm:
El número de unidades de transporte
plazo de entrega:
4-6 semanas
Método de procesamiento:
Torsión CNC / fresado CNC / perforación
Precisión:
0,01 mm
Puerto:
Todo depende del cliente.
paquete:
Estuche de madera/cartón/paleta
Velocidad de punzonado:
Personalizado
Cantidad de orden mínima:
1 pieza
Precio:
negotiable
Detalles de empaquetado:
Bolso del PVC, caso de madera, cartón
Tiempo de entrega:
5-20 días
Capacidad de la fuente:
1000000
Descripción del producto
High-Precision Multi-stage Deep Drawing Part for Auto & Medical
Advanced Metal Forming Solutions

Our High-Precision Multi-stage Deep Drawing Parts represent the pinnacle of modern metal transformation technology. Specifically engineered for the rigorous safety standards of the Automotive industry and the uncompromising hygiene requirements of the Medical sector, these components are manufactured using a continuous, multi-station forming process.

Unlike traditional stamping, our progressive deep drawing technique allows for the creation of complex, hollow, and seamless cylindrical or rectangular geometries from flat metal sheets. By utilizing high-speed transfer presses and ultra-hard tungsten carbide dies, we achieve extreme depth-to-diameter ratios while maintaining uniform wall thickness. This cold-forming process not only ensures structural integrity but also enhances the material's tensile strength through work hardening, providing a lightweight yet incredibly durable solution for critical applications.

High-Precision 0.01mm Multi-stage Deep Drawing Part for Automotive & Medical Applications 0

Key Features & Advantages
  • Micron-Level Precision: We maintain tolerances as tight as ± 0.005mm, meeting the high-spec requirements for life-critical medical devices and engine sensors.
  • Complex Internal Geometries: Capability to produce parts with multi-step diameters, internal ribbing, and specialized necking without secondary machining.
  • Superior Surface Finish: Achieving a Ra 0.4-0.8 smoothness directly from the press, reducing the need for intensive polishing or grinding.
  • Material Efficiency: Up to 30%-50% less waste compared to CNC turning, significantly lowering the unit cost for high-volume production.
  • High Repeatability: Automated multi-stage sensors ensure that the 1st part and the 1,000,000th part are identical in dimension and quality.

Technical Parameters
Parameter Specification Details
Material Options Stainless Steel (304, 316L, 430), Aluminum (1050, 6061), Copper, Brass, Kovar
Thickness Range 0.05 mm - 4.0 mm
Max Drawing Depth Up to 180 mm (depending on diameter)
Tolerance Class IT6 - IT9 (±0.005mm to ±0.05mm)
Production Speed 40 - 120 strokes per minute (SPM)
Surface Treatment Passivation, Electropolishing, PVD Coating, Anodizing, Tin/Gold Plating
Compliance IATF 16949:2016 (Auto), ISO 13485 (Medical), RoHS

Industry Applications
Automotive Excellence

In the automotive sector, reliability is non-negotiable. Our deep-drawn parts are used in Fuel Injection Systems (injector sleeves), Braking Systems (ABS valve housings), and EV Battery Technology (battery cell cans and cooling connectors). These parts withstand high pressure and extreme thermal cycles without leaking or fatigue.


Professional Customization (OEM/ODM)

We don't just manufacture; we engineer. Our Design for Manufacturing (DFM) service helps you optimize your part's geometry to minimize production stages and material cost.

  • In-house Tooling: Custom design and fabrication of progressive dies.
  • Rapid Prototyping: 3D-printed metal samples or soft-tooling runs for functional testing before mass production.
  • Material Sourcing: Specialized sourcing of high-purity medical alloys or high-strength automotive steels.

Support and Services
  • Engineering Consultation: Free technical feasibility analysis for new designs.
  • Quality Assurance: 100% automated optical inspection (AOI) and CMM reporting.
  • Global Logistics: Door-to-door delivery with full customs clearance support.

Packing and Shipping
  • Packaging: Standard anti-rust (VCI) bags, custom blister trays for scratch-sensitive parts, and vacuum packaging for medical components.
  • Shipping: Reinforced export crates with palletization. We offer Air Express (DHL/FedEx) for urgent samples and Sea Freight for high-volume orders to optimize costs.

FAQ
Q1: What is the maximum depth you can achieve in deep drawing?
Our equipment can reach a depth of up to 180mm, depending on the material ductility and the part's diameter.
Q2: Are your parts compliant with IATF 16949 standards?
Yes, our manufacturing facility is IATF 16949 certified, specifically for automotive precision metal components.
Q3: Can you handle low-volume orders for medical prototypes?
While we specialize in high-volume production, we offer specialized prototyping services for medical R&D projects.
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